Collection of Waste
Plastic
People collect plastic from the streets. It is delivered to collection centers. From there, it is transported to the Junkyard.
Identification & Separation
of Plastics
In Junkyard, it is squeezed into a bale form and these bales are delivered to our factory. The plastic collected is sorted and categorized in accordance with its polymers.
Manual Sorting of Plastics
into Categories
These bales are de-baled and laborers are engaged to sort the plastic bottles into colors, sizes, and polymers manually.
Automatic Label Separation
State of the art label separating machine is used to remove 99% of the labels from the bottles.
Automatic Metal Detection & Rejection
All type of metal are automatically detected and removed to make it safe to reuse.
Shredding and
Resizing
We shred the plastic bottles in accordance with the colors and sizes.
Caps Crushing & Removal
Shredded Caps are removed completely using tech-savvy machines from PET flakes.
Washing to Remove
Impurities
We extensively wash and remove any kind of physical and chemical impurities from that PET flakes using hot/cold water and environmentally safe chemicals.
Automatic Drying and PET Powder Removal
With the help of automatic machines, PET Flakes are dried on natural moisture level of <1% and PET powder is removed completely.
Automatic Sorting of Flakes
Highly advanced automatic colour and material sorters are engaged to remove discoloured flakes and other Non-PET flakes.
Automatic Collection and Packing
With highly accurate automatic packing machines, all acceptable flakes are in packed in the packing of 50 KG – 500 KG bags.
Lab
Tests
After washing and drying, we run extensive lab tests to find out the levels of contamination to be sure that our material is clean as per international standards of recycling.